High-Pressure Injection Pump (CP3 Pump) Most starting problems due to low pressure are caused by bad injectors as a result of erosion of the check ball seat. The pressure is supposed to default to a max of 26,107 PSI when you unplug the fuel control actuator. The pump cannot build an adequate amount of pressure if the injection system has a leak.
Bosch Cp3 Pump Testing
Bosch is the worldwide leader in injection system production. Bosch produces fuel injection pump, injector, nozzle, distributor pump, solenoid valve, piston pump, pressure sensor, and starter motor for construction machinery, excavator, agricultural and forestry machinery, and material handling. All products of Bosch are used by Volvo, CNH, Komatsu, Doosan, Cummins, etc.
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- Delphi Injection Pump Service Manual Delphi injection pump service manual Click here to get file. The bosch ve has comparatively few moving parts, but what does move does so in a complex way. The figure to the left is from a yanmar pump, which works. Chinahanji parts plant element,nozzle,valve fuel injection pump. Delphi injection pump.
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Bosch Cp3 Fuel Injection Pump Service Manual
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Bosch Cp3 Pump Rebuild
| ORDER NUMBER | DESIGNATION | CODE | POSITION | QUANTITY |
|---|---|---|---|---|
| 2 460 283 001 | SHAFT SEALING RING | 2460283001 | 3 | 1 |
| 1 467 030 308 | SUPPLY PUMP | 1467030308 | 7 | 1 |
| 1 460 134 317 | SUPPORT RING | 1460134317 | 9 | 1 |
| 1 463 429 300 | TORX FLAT-HEAD SCREW | 1463429300 | 10 | 2 |
| 1 466 100 401 | DRIVE SHAFT | 1466100401 | 12 | 1 |
| 1 460 023 302 | WOODRUFF KEY | 1460023302 | 13 | 1 |
| 1 460 056 302 | BUFFER | 1460056302 | 15 | 2 |
| 1 466 317 301 | TOOTHED GEAR | 1466317301 | 16 | 1 |
| 2 460 102 001 | SLIDING DISK | 2460102001 | 17 | 1 |
| 1 460 232 327 | ROLLER RING | 1460232327 | 20 | 1 |
| 2 463 100 002 | BEARING PIN | 2463100002 | 21 | 4 |
| 2 460 300 005 | ROLLER | 2460300005 | 22 | 4 |
| 2 460 120 013 | FRICTION WASHER | 2460120013 | 23 | 4 |
| 1 463 103 316 | ADJUSTING PIN | 1463103316 | 24 | 1 |
| 1 463 120 359 | RETAINING PIN | 1463120359 | 25 | 1 |
| 1 461 310 300 | RETAINING BRACKET | 1461310300 | 26 | 1 |
| 1 460 140 334 | CROSS DISK | 1460140334 | 27 | 1 |
| 1 466 110 640 | CAM PLATE | 1466110640 | 29 | 1 |
| 2 460 223 001 | SEAL RING | 2460223001 | 30 | 1 |
| 1 463 104 624 | TIMING-DEVICE PISTON | 1463104624 | 31 | 1 |
| 1 463 218 312 | SLIDING PIECE | 1463218312 | 32 | 1 |
| 1 460 144 302 | SHIM RING | 1460144302 | 33 | 1 |
| 1 464 618 934 | COMPRESSION SPRING | 1464618934 | 34 | 1 |
| 1 460 100 178 | PLAIN WASHER | 1460100178 | 35 | 1 |
| 2 460 223 001 | SEAL RING | 2460223001 | 36 | 1 |
| 1 465 530 901 | CLOSING COVER | 1465530901 | 37 | 1 |
| 1 463 414 344 | TORX FILLISTER SCREW | 1463414344 | 38 | 2 |
| 1 461 074 330 | COVER PLATE | 1461074330 | 39 | 1 |
| 2 463 414 001 | TORX FILLISTER SCREW | 2463414001 | 40 | 2 |
| 1 468 334 844 | HYDRAULIC HEAD | 1468334844 | 50 | 1 |
| 2 460 210 012 | O-RING | 2460210012 | 51 | 1 |
| SELECTION GROUP SHIM | 52 | 1 | ||
| 1 460 105 305 | GASKET | 1460105305 | 54 | 4 |
| 1 463 370 616 | CONSTANT-PRESSURE VALVE | 1463370616 | 58 | 4 |
| 1 463 414 312 | TORX FILLISTER SCREW | 1463414312 | 60 | 3 |
| 1 460 210 008 | O-RING | 1460210008 | 66 | 1 |
| 1 467 134 913 | MANIFOLD-PRESSURE COMP. | 1467134913 | 67 | 1 |
| 1 463 161 872 | SHAFT | 1463161872 | 68 | 1 |
| 1 460 200 333 | SPACER RING | 1460200333 | 69 | 1 |
| 1 461 901 393 | CONTROL LEVER | 1461901393 | 72 | 1 |
| 1 463 315 310 | FLANGE NUT | 1463315310 | 75 | 1 |
| ADJUSTING SCREW | 88 | 1 | ||
| 1 461 015 302 | GASKET | 1461015302 | 92 | 1 |
| 1 461 905 427 | FULCRUM LEVER | 1461905427 | 95 | 1 |
| 2 916 012 017 | PLAIN WASHER, DIN 433 - 10,5-160 HV | 2916012017 | 103 | 1 |
| 1 463 452 313 | SLOTTED SHOULDER SCREW | 1463452313 | 104 | 2 |
| 1 460 105 307 | GASKET | 1460105307 | 105 | 2 |
| 1 464 613 611 | COMPRESSION SPRING | 1464613611 | 106 | 2 |
| 1 463 300 304 | HEXAGON NUT | 1463300304 | 107 | 1 |
| 1 460 210 313 | O-RING | 1460210313 | 109 | 1 |
| 1 461 030 343 | SHIM PLATE, 0,95 MM | 1461030343 | 110 | 1 |
| SELECTION GROUP SUPPORTING DISK | 111 | 1 | ||
| 1 466 317 319 | FLYWEIGHT ASSEMBLY | 1466317319 | 112 | 1 |
| 1 460 100 370 | SHIM RING | 1460100370 | 114 | 1 |
| 1 460 422 363 | SLIDING SLEEVE | 1460422363 | 115 | 1 |
| 1 460 508 309 | SEALING CAP | 1460508309 | 116 | 1 |
| 1 463 203 907 | SELECTION GROUP PLUG | 1463203907 | 117 | 1 |
| 1 463 123 365 | RETAINING PIN | 1463123365 | 120 | 1 |
| 1 464 650 364 | EXTENSION SPRING | 1464650364 | 122 | 1 |
| 2 910 142 207 | HEX-SOCKET-HEAD CAP SCREW, ISO 4762 - M6x35-8.8 | 2910142207 | 123 | 4 |
| 1 460 210 349 | O-RING | 1460210349 | 129 | 1 |
| 1 463 461 306 | SCREW PLUG | 1463461306 | 130 | 1 |
| 1 460 105 306 | FLAT SEAL RING | 1460105306 | 131 | 1 |
| 1 463 453 306 | BLEEDER SCREW | 1463453306 | 132 | 1 |
| 1 460 225 081 | O-RING | 1460225081 | 133 | 1 |
| 1 460 225 082 | O-RING | 1460225082 | 134 | 1 |
| 1 460 362 469 | CONTROL VALVE | 1460362469 | 135 | 1 |
| 1 463 456 344 | HOLLOW BOLT | 1463456344 | 136 | 1 |
| 1 460 591 315 | PROTECTIVE CAP | 1460591315 | 140 | 1 |
| 2 410 508 006 | PROTECTIVE CAP | 2410508006 | 141 | 1 |
| 1 410 407 004 | PROTECTION SLEEVE | 1410407004 | 142 | 1 |
| 2 464 633 002 | COMPRESSION SPRING | 2464633002 | 200 | 1 |
| 1 460 500 307 | SPRING SEAT | 1460500307 | 203 | 1 |
| 1 900 508 202 | PROTECTIVE CAP | 1900508202 | 209 | 1 |
| 1 464 611 308 | COMPRESSION SPRING | 1464611308 | 215 | 1 |
| 1 464 651 458 | COILED SPRING | 1464651458 | 220 | 1 |
| 1 467 230 386 | CONTROL UNIT | 1467230386 | 235 | 1 |
| 1 463 414 305 | TORX FILLISTER SCREW | 1463414305 | 237 | 1 |
| 1 463 462 301 | SCREW PLUG | 1463462301 | 240 | 1 |
| 1 460 210 006 | O-RING | 1460210006 | 241 | 1 |
| 2 910 142 203 | HEX-SOCKET-HEAD CAP SCREW, ISO 4762 - M6x25-8.8 | 2910142203 | 254 | 2 |
| 2 916 699 132 | SPRING LOCK WASHER, DIN 128 - A6-FSt | 2916699132 | 275 | 1 |
| 2 910 142 195 | HEX-SOCKET-HEAD CAP SCREW, ISO 4762 - M6x14-8.8 | 2910142195 | 276 | 2 |
| 2 460 223 001 | SEAL RING | 2460223001 | 277 | 1 |
| 1 461 900 503 | CONTROL LEVER | 1461900503 | 289 | 1 |
| 1 463 433 310 | WASHER-AND-SCREW ASSEMBLY | 1463433310 | 292 | 1 |
| 1 463 218 303 | INTERMEDIATE PIECE | 1463218303 | 294 | 1 |
| 1 460 342 311 | INTERMEDIATE PIECE | 1460342311 | 295 | 1 |
| 1 463 412 301 | CHEESE HEAD SCREW | 1463412301 | 296 | 1 |
| 1 463 305 305 | CLAMPING PIECE | 1463305305 | 297 | 1 |
| 1 460 522 328 | SPRING SEAT | 1460522328 | 325 | 1 |
| 1 460 522 304 | SPRING SEAT | 1460522304 | 329 | 1 |
| 1 463 386 301 | VENT FITTING | 1463386301 | 336 | 1 |
| 1 460 558 303 | PROTECTIVE CAP | 1460558303 | 339 | 1 |
| 1 460 101 620 | SHIM | 1460101620 | 380 | 1 |
| 1 465 530 857 | FITTING COVER | 1465530857 | 381 | 1 |
| 1 461 933 388 | CONTROL LEVER | 1461933388 | 382 | 1 |
| 1 461 933 386 | CONTROL LEVER | 1461933386 | 382 | 1 |
| 1 461 331 331 | STOP BRACKET | 1461331331 | 383 | 1 |
| 1 464 651 433 | COILED SPRING | 1464651433 | 384 | 1 |
| 2 916 699 132 | SPRING LOCK WASHER, DIN 128 - A6-FSt | 2916699132 | 385 | 1 |
| 2 915 012 007 | HEXAGON NUT, ISO 4032 - M6-8-A | 2915012007 | 386 | 1 |
| SELECTION GROUP SHIM | 452 | 3 | ||
| 1 464 616 956 | COMPRESSION SPRING | 1464616956 | 453 | 1 |
| 1 463 219 304 | CONTROL SPOOL | 1463219304 | 455 | 1 |
| 1 460 505 308 | CLOSURE CAP | 1460505308 | 471 | 1 |
| 1 465 130 898 | ASSEMBLY OF SERVICE PARTS PUMP HOUSING | 1465130898 | 800 | 1 |
| 1 467 010 054 | PARTS SET FLYWEIGHT | 1467010054 | 805 | 1 |
| 1 460 591 313 | SEALING CAP, RED | 1460591313 | 808 | 1 |
| 2 420 580 005 | SEALING CAP, RED | 2420580005 | 809 | 1 |
| 1 463 590 901 | ASSEMBLY OF SERVICE PARTS GOVERNOR SHAFT | 1463590901 | 813 | 1 |